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I take it that with you only having 1 more to get that means that you've got the 10 in the main game and the 3 spread across the DLCs in playthrough 1. I have seen it mentioned that if you've unlocked the mission in playthrough 2 that it won't complete properly in playthrough 1 if you go back to it but I've not put that to the test.
The way that I did it was that I got all 13 claptraps in playthrough 1 and then made sure that I had a full inventory when I picked up the mission in playthrough 2.
Which claptrap repair missions have you completed in playthrough 1 and 2?
If you've done all of the claptrap repair missions in playthrough 1 in the main game then you'd have 42 slots as there are 10 of them each giving 3 extra slots. 30+12=42.
If you did any of the missions in playthrough 2 before you did it in playthrough 1 then I have read that you won't get the SDU expansion even from the playthrough 1 version of the mission so when you do the missions is important. You can make it more likely that the playthrough 2 version of the mission will give you an expansion if you have a full inventory when you pick up the mission (but it's still not certain).
There's a good guide here: https://borderlands.fandom.com/wiki/Claptrap_Rescue_missions
If you have any claptrap missions that you have not done in playthrough 1 do them first and you will get an expansion pack. Stay out of playthrough 2 until you have got all of the claptraps in playthrough 1 including the 3 DLC claptraps.