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what does that even mean?
A storage device cannot magically become "unformatted" unless it is damaged on hardware level or software level.
I have Samsung PRO Plus 512GB and my card is always full up to 90%.
It is in that state for last 5 months now. No issues.
So the question is, what are you doing to make it behave like that?
Are you sure that you got the real card and not a fake one?
There are some software that can help you find out if your card is legit or not.
Maybe this is happening to you:
https://steamcommunity.com/app/1675200/discussions/0/5057002258672548404/
This does sound like the behavior of a fraudulent microSD card. Are you sure you didn’t get a warning message when trying to format the card in game mode on the Steam Deck and then do some workaround like formatting it on your windows PC?
You can check your microSD card on your Windows PC using H2testw which is similar to what f3probe does to validate the storage on your microSD card. It does take a while to complete testing it and it will wipe all data on the card, which at this point from your description is likely already lost. f3probe and H2testw both write a known data pattern to the flash storage for the total capacity which is being reported to the operating system (e.g. it would write 512GB of data to your card). Then they will attempt to read back the data sequentially to validate that the data is in fact stored and hasn’t been cyclically overwritten as a fake card will do.
https://h2testw.org/
It could also just be a failing microSD card but either way the validation tools like f3probe or H2testw will verify the flash capacity is accurate to what is reported to the OS.
Yeah it could also be failing flash like I mentioned. Id recommend installing H2testw as noted above and test the microSD card just to validate it to verify. 512GB card will take about 12-18 hours to validate so just start it and let it run overnight.