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It's not like this hasn't been discussed in the correct forum yet.
https://steamcommunity.com/app/1675200/discussions/0/3273566073552857852/
https://steamcommunity.com/app/1675200/discussions/0/5135803832918716625/
https://steamcommunity.com/app/1675200/discussions/0/3269059787443854260/
https://steamcommunity.com/app/1675200/discussions/0/3269059787419215060/
And yeah, bad cards can fail, good cards probably won't.
Right. My bad.
Are you sure that the SD card isn't formatted as ext4 or ext3? The SteamDeck disk formatting utility I believe formats all external devices to ext4 which is the file system used on most Linux distros including Android and SailfishOS. Ext4 is not yet readable in Microsoft Windows or macOS (despite being around since ~2008) BUT you can read ext4 drives in Windows using the Windows Subsystem for Linux (WSL) using any of the userlands from Ubuntu to Debian to Fedora userland. You can download the Ubuntu Subsystem for Linux here: https://www.microsoft.com/store/productId/9PN20MSR04DW but I won't get into how to use the WSL as guides already exist...
most likely you got a faulty sd card or a knock off
See https://github.com/pbatard/rufus/wiki/FAQ#Help_Rufus_damaged_my_flash_drive
The Steam Deck likely formatted incorrectly and is now complaining it can't read it. Many repairing tools assume there is a valid partition table or no partition table and valid filesystems on the card. Thus, even a tool meant for repairing may get confused by a corrupted filesystem and partition table.
On Linux, you can try "dd if=/dev/zero of=sdcard_device". (filling the sd card with zeros) And then reformat it.