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We already have an alternate recipe that uses charcoal for bloom, so that already conserves coal.
Why would better smelters make more? refining materials actually reduces it, not the other way around. When you melt it and separate the impurities, the volume shrinks by a huge amount. Why would a more efficient smelter suddenly cause the material to double or triple in weight/volume? Are we baking cakes? fluffy cakes?? or is it using magic?
More efficient smelters would just smelt faster, or the high grade smelter would simply be necessary to even reach the correct melting point for certain materials. There's equipment that will easily melt iron, but not evennnnnn remotely reach the temperature needed to melt aluminum for example.
If we could do that; our material and energy problems are over...
To me, it is the opposite. It is not worth using coal for fuel; I'd rather save it for steel production. Yes it is an efficient fuel, but I always have mountains of wood from windfall trees (still mostly playing in forest, maybe the balance shifts in other biomes). A wall torch burns for ages on a stack of wood, so I never find myself wanting better fuel there. Burning wood as fuel produces charcoal as by-product, which you can use in great quantities for gunpowder (especially incendiary rounds). Burning coal as fuel produces nothing, making it more of a waste. In fact, you can get lots of sticks from those trees as well; if you don't need that many, may as well use those for fuel too, to augment the charcoal supply. The new smoker requires charcoal for fuel also, so there's another reason to burn wood as fuel, not coal.
Yeah. One of the first things I do is set a campfire up, dump in hundreds of wood and let it go. Later on when I build the forge, I just start stockpiling 500 stacks of charcoal in the forge to store it.
Steel bloom, medicines, gunpowder. It has a lot of uses, it will not go to waste.
I know. But all the burned trees are sad and depressing to look at. And there's currently no way to re-grow or re-spawn trees. So I try to actively avoid burning them down.
Lightning does it for us anyways. I tried to leave one, just ONE, grove of trees near my prometheus base... and lighting hit and burned the whole grove down. I step onto my porch, I get to look at crispy toothpicks.