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Are the rocks in the game too rocky? Bleh!
It won't. In order for anything to explode you need a sealed container. Guns aren't a sealed container, in fact the entire reason they work is because they've got that one opening you're hoping to push the expansion of gas down. It's not the only opening though, since guns also tend to work better if there's some means of putting bullets in them, and of course one of the side effects of igniting gunpowder is heat, and it's rather nice if you can get rid of that too.
What will tend to happen if you somehow block the main barrel is most of the gas will find it's way out via another opening which, if the gun's structure is compromised, will generally result in the gun breaking apart. It won't do so with enough force to pose a risk to whoever is holding the weapon, there's simply not enough explosive in the round for that to be an issue. As far as the user is concerned the main risk is likely burns, since it would result in exposing the internals of the gun which will be hot.
Not really. The main reason people don't get infections these days is because we understand the importance of soap, and the general population isn't chronically malnourished with the resultant compromise of the immune system that tends to entail. Though even if we were to assume you suffered some kind of serious wound and thought it would be an excellent idea to go for a swim in raw sewage by 1962 disinfectants and antiseptics would be present in most homes, let alone the first aid kits liberally scattered around the place.
A muzzle break can be placed anywhere along the barrel, it largely depends on why you're using it. Most go on the end simply because to do otherwise would require replacing the barrel. There are numerous machine pistols and submachine guns (the MP5 being a prime example) which have muzzle breaks built into the barrel to assist with cooling. Of course, provided you don't mind making it permanent you can always drill holes in the barrel - as many commando and airborne units did with the Sten.
It's the same because you're talking about the same thing. It's a hole in the barrel. It'll allow some gas to escape via the hole rather than the end of the barrel and thus less force applied to the bullet. Which tends to reduce distance, and depending on the round stopping power, but also noise and recoil which is one of the reason muzzle breaks are used. It's affect on accuracy aren't as straightforward as you think - one of the reasons they put that 'T' shaped muzzle break on the end of the big guns is because it actually results in higher accuracy due to stabilising the gun.
They don't generally expect you to break down and thoroughly clean the weapon while on an active patrol, and when it comes to the battlefield how well you can keep any weapon maintained is going to depend entirely on the conditions in the field. I've seen working pieces from places like Vietnam and WW1 that were far worse than anything seen in the game.
The main problem in that regard is more the fact that the weapons are that rusty despite the fact you can't go five metres without tripping over a bottle of gun oil.
This was a perfectly good brand new pistol that simply couldn't take the chamber pressure from the reloaded round. I didn't think you could pack enough powder into a pistol round to blow up the chamber like that.
So guns can and do blow up. Rust degrades metal strength because the parts become thinner from the rust eroding the actual steel away. Rust isn't just a surface thing.
So as the OP states, too much rust means you probably shouldn't fire the weapon.
The first thing I did when I found some gun oil was look to see if there was an option to wipe the weapon down or clean it. Nope! So why is there Gun oil that cant be used on the weapons???