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Sorry, I couldn't resist. Honestly, I don't know really. As far as the "typical" reasons, a lot of people seem to not be aware that the water level does change when you are on a gradient, so if you are going uphill, all your water has moved towards the rear of the boiler (towards the cabin) and will look artificially higher than it actually is. The opposite will be true going downhill. So you do need to take that into account, I'm sure.
But if that doesn't help with your problem, not sure what else. Could you provide more information on what exactly happens and where? Are you going up or downhill? Is it always at the exact same spot? What are you doing when it explodes? Are you able to run it ok in other places under the same circumstances (like the same load, for the same amount of time, etc.) without it exploding? Are there any warning signs before it explodes (pressure spikes or ominous sounds or anything) or does it look like everything is perfectly fine when it suddenly explodes out of nowhere?
Also, maybe try running it with the manual control hud on, so you can actually see the numbers it is giving for temp, pressure, boiler water level and such. It might be easier to see if there is a problem then.
If remaining visually full in downhill could be the other reason
What was the weight? I tried with I think 800t out of HB East.. Possibly if your ran through SM first and refilled water but would have been bone dry on MB arrival.
I do think the game is simulating the level in various parts of the boiler. So if your running low uphill and switch to a down hill it exposes the back of the boiler and goes boom. I was running FF to SM was around 1/4 when I crested the hill and blew up shortly after the junction heading to the mines. Tried again and made sure the water was topped offed.
Rule of thumb bounce off the top when uphill and bouncing off the bottom downhill some where in the middle for flat.
I don't know about locos but ship boilers when they overfill they don't go boom they just damage the equipment down stream cause water instead of steam would be sent. So I believe the same is true of locos. Which would mean you cause serious damage to the cylinders more than you would if you forgot to open the cylinder dumps(Correct word is censored ...) after a cool down. Also that hiss you hear when your running high on steam pressure should prevent booms from over pressurization(Including water). That is the intend feature of the device that makes that noise on a train.
Hopefully in the future Alt Future will simulate fire plugs which is a device that should prevent boom by putting out the flame on low water. I saw mentioned somewhere they intend to do this eventually