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Also, this:
Min-maxing to such a fine degree will just drive you insane, the best solution is usally "get more ore ".
I also see why it would make sense, if you are filling from Robots grabbing from some other chest to drop in a chest full of multiple items to say run 4 factorys from making ammo's or combat robot orbs..
Because it will simply use less power, if my robot is constantly running over there with just a couple of something (or 1 copper) when the output limit is not met, I am not taking advantage of the cargo it can carry as well as using more power. I would rather load the chest up with a thousand or 500 of a few items, and have it refill when it hits 100.. then it is just a drone swarm and done..
Sorry for Necro'ing this post..
let say you use blue inserter :
Output : assembly -> inserter -> chest
Link the chest with red or green wire. Click on the inserter then set : item < 10
For input it's easier
Input : assembly <- inserter <- request chest
-Set recipe for assembly
-Link the chest with red or green wire.
Shift+ right click on the assembly once you set the recipe then Shift+Left click on the chest.
It'll automatically set twice the material require.
It would end up with a huge spike in the required number of robots whenever a new requester needs to be refilled. If you used the system over your entire base, you would end up robot starved sometimes, and other times not using a single robot.
You then have to consider that you would be taking materials from other factories in bursts, so that they will often not be producing anything, due to chests full or w/e, and then suddenly their chests are emptied, and now they have to produce overtime to refill.
It's far better for your factory to consistently use the same number of bots at all times, that way you can easily manage the amount you have spare, and also keep your factories running at a consistent pace.
It's also better for your power consumption too.
Same as if you place chest between belt and assembly.
You just need to find the right number to take account transit time of robots.
https://www.youtube.com/watch?v=vEOXGBYR6oM
The energy consumption won't be lower tho, it'll happen in bursts which is arguably worse.