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Answer me a few questions please:
how many hours have you been on the stick and switches?
Have any of the switches ever been removed or replaced or readjusted?
Is the Panthera still a stock board? (There have been stories around the FGC that the Panthera has flaky boards and a replacement was needed to fix missed inputs)
Are you using a stock actuator in the Sanwa?
What spring tension are you using?
Has the stick ever been removed from the Panthera?
Some of these questions relate to the switches being properly aligned in the housing as well as aligned to the "playfield" (which is the area where you set your hands) if it is not square at 90 degrees it can affect your d/fs.
Do you have pets? Hair can get inside the switch housings and clog them.
Another possibility might be a The connection on the board or on the connection cable to your PC could also be wearing out.
Even a loose clip connection from the gate might cause the switches to move.
True testing would be to order a new Sanwa JLF and replace it and test for any changes.
1.
300hrs on the stick myself, got it from CEX so not sure if it had more, came in original boxing and looking fresh so it could be brand new when I got it.
2. Looks all stock, everything has "warranty" safety so I doubt it has been messed with. Only thing I removed was the square gate and the switches but that was only after I started getting these problems.
3. No clue, pretty sure its all stock
4.yes, I believe its a stock actuator. I havent messed with anything like that.
5. no clue, never messed around with the spring so I presume stock.
6. Still has warranty safety so I presume not. At least I never removed it.
7. I have 2 pets yes, one is a yorkie so no hair related trouble there but the other is a dane so she sheds a lot. I just cleaned it and was fine for 1-2 hours until now when occasionally it would freak out.
You can get a replacement one with the gate for around $25.
I would check your connections on the board leading to the switches, making sure none of the wires are pinched or crushed under anything.
Also check within windows and see if you have more than one USB device that could be misidentified as a controller for tekken installed. If you plug in some of the sticks out there multiple times the PC, Tekken or Steam can sometime install the device's drivers twice- This can make directions wonky.
Check to be sure all of the switches are perfectly even and held down tightly when the gate locks over them. If they move even a little during use (or vibration) they can shift slightly and make the diagonals move.
You can also try a larger or smaller actuator. They are cheap ($5-$10 for aluminum) Larger will make your dead zone reduced and make neutral smaller. A smaller actuator will make a larger deadzone and make a return to neutral larger. These can also help with diagonals. But honestly, for the most accurate testing and repair you should probably buy a new JLF and maybe an actuator (for testing).
The final area that might be giving you problems is the board in the fightstick itself. I thought they used a version of the brooks fighting board in the newer ones, but I dont remember. YOu might want to research if anyone else has these similar "ghost diagonals" on the Shoryuken.com fightstick forums. Or maybe ask there for further diagnosis or testing. Let me know what you find.