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While the bar for heavy cargo increases with higher HP engines and the normal cargo bar decreases it doesn't mean that with a 500HP engine you can not haul normal cargo. It just means that this engine is not as efficient for the normal cargo as for the heavy cargo as it has a higher base fuel consumption than lower HP engines. So you are buning more fuel with a higher HP engine for normal cargo than with a lower HP engine (and vice versa).
The acceleration is actually a thing that also struck me at the beginning as wired but when I used the chase camera to see the incline I was less surprised. Also the engines in ATS have lower HP than in ETS2 (can not say if that is real in the US though). I think the highest HP engine in ATS has about 600HP and the highest HP engine in ETS2 has 780HP.
As for upgrading your engine: If you have an engine with 480HP then you should be good. However, upgrading the transmission is the more important thing.
I recently did this. I purposely bought a “regular” truck no setup for heavy cargo. It was a good challenge to get jobs done. I actually had to drive the truck and use the gears. Normally I have my 600hp engine with 18 gear Eaton and it just goes! No challenge what so ever. Tonight I just may have to fire up that truck again!
if you play on a hard economy mod then the fuel costs can really hurt you.
(Then again, I have realistic fuel consumption on because otherwise I am burning very little fuel.)